
Advancing aircraft safety without disassembly

Context
The SafeWire project is co-funded by the European Union’s Seventh Framework Programme (FP7), managed by the Research Executive Agency (REA), under FP7-SME – “Research for the Benefit of SMEs” (SME-2012-1), project ID 313357.
SafeWire enhances aircraft safety and maintenance efficiency by developing advanced Non-Destructive Testing (NDT) sensors for ageing aircraft wiring. Using technologies such as enhanced time-domain reflectometry, ultrasonic guided waves, and pulsed thermography, the project enables fault detection without dismantling structures—supporting early issue identification, reduced maintenance time, and improved electrical system reliability in aviation.
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Funding framework
Non-destructive systems for detecting aircraft wiring faults without disassembly.
Aircraft maintenance, aerospace safety, and predictive inspection.
Early fault detection with minimal maintenance time and disassembly.

The Problem
As aircraft fleets age, wiring systems become increasingly vulnerable to faults, insulation degradation, and hidden damage that can compromise safety and reliability. Current inspection methods often require partial disassembly of aircraft structures, leading to high maintenance costs, extended downtime, and limited inspection coverage.
To ensure aviation safety and operational efficiency, there is a growing need for advanced inspection solutions that can detect wiring and insulation defects early, accurately, and non-invasively. Without scalable Non-Destructive Testing technologies that reduce disassembly and manual inspection, maintenance efforts risk being reactive, costly, and insufficient for the demands of modern aviation.
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